Future tooling technology development--unmanned machining

Mold industry was late developed in China, gradually transform from a high mold manufacturing output country toward a highplastic injection mould quality country. In terms of the domestic market, both supply and demand are large, enterprise investment are enthusiastic, larger technological upgrading and new projects appear constantly.

With the development of economy, the innovation of industry, more and more requirement to the tooling equipment. Mold expert said, mold has a wide range of applications. Mold is single production, and with a particular user, its characteristics to participate in product design process, each mold are complex, need large amount of processing procedures, the unit price is high. At present, the rapid growth of the mold business gives machine tool field some momentum. At the same time, due to the improvement of mold technology, new requirements to the mold technical machine tool emerged.

In the Mold manufacturing process, should be in accordance with user requirements to innovate and retrofit combined with the design, in the process of installation and debugging is to constantly change and adjustment, the timely monitoring is very important, this gives special requirements to mold processing equipment and measuring equipment.

The current mold manufacturing are believed to have the developing direction of mold design, analysis and manufacture of three-dimensional; Mold software function integration, network, intelligence; No PIC of mold production; Single high precision parallel processing; Less humanization, unmanned processing. For NC machine tool meet the high speed, high dynamic accuracy, high rigidity, high thermal stability, reliability, and has the personalized characteristic of control system, all kinds of advanced software overall openness and compatibility of die casting tools supplier.

A new way out for mold industry

China mold manufacturer is fighting price war in a very long time, cause Chinese mold product stay in lower level in the world, China must change its strategy of competition, from the competition of product to the competition of brand, from the competition of market share to the competition of response speed to the market, from the competition of price to the competition of technology and additional value. Chinese mold enterprise should change the strategy of competition to get into higher level of world mold industry competition and get rid of cutthroat competition of price.

Mold industry is the integration of mechanical, electrical, chemical, optical, material and computer-assisted, precision inspection and IT technology, it’s a comprehensive system engineering. The tendency of molding technology development is larger in scale, more precision, more complex and shorter in lead time. Constantly improve the technical content of china custom mold, constantly shorten the mold manufacturing cycle, mold production towards informationize, refinement, automation, mold companies toward technology integration, well-equipped, product branding, management informationization and internationalization direction.

Use of injection mold to do ideal package material products

In the packaging industry, package injection mold process more and more people of all ages, the reason is that people use the multi-mold, hot runner technology which is an improvement. Through the use of thin-walled injection molding process can save costs of raw materials, other processes such as: Molds notation and multi-component technology, but also in order to reduce processing steps, increase production and improve efficiency has played a positive role.

Plastic packaging materials, especially in the industrial sector, due to its light weight and durability and good, in order to improve the standard of living today, we made a great contribution. Also take out the big industrial production and distribution of products around the world, if not the packaging material, it is unimaginable.

Overall, in the past few years the entire plastics packaging market, injection mold products for packaging materials, such as boxes or cups, are on the rise, and gradually replace the thermoformed packaging materials. From that point, you can infer the following trends: higher material costs and additional fees emissions, prompting people to use lightweight packaging materials. Performance packaging materials have become increasingly demanding. Due to globalization, processing and marketing of packaging materials, packaging materials to promote the rapid growth of output. The result is a multi-layer cavity mold has been widely used. This development not only for the production of an impact, but also spread to the product itself. While increasing productivity and reducing product weight has been a factor to be a priority, but still there will be some other issues, the use of plastic china injection mold products with good economic package.

Bring a new Double-head EDM in WIT MOLD

The advantages for Double-head EDM:

1. High efficiency: comparing with normal single EDM, Double-head EDM has two electrodes. When machining medium or big size part, the two electrodes can running at the same time in two different positions. Thus can greatly improve efficiency for customer’s big china mold, ensuring delivery time.

2. Reduce cost: Although the expense for CNC EDM is much higher than hands-on EDM, the high efficiency can reduce greatly in labor cost under the same capacity, thus help us offering more cost-efficient price to our customer.

The detailed parameters :

1. Machining size: 2000mm×1000mm

2. Stroke of X, Y, Z aixs: 1200mm×800mm×600mm

3. Maximal electrode: 200kg

4. Maximal machining weight: 1 ton

5. Surface roughness: up to 0.2μm

6. Operation system: DMEC system

As a china mold manufacturer, we have the more new technical to bring.

100% biodegradable plastics is supposed to put into production in Hainan province

By adding a special ferment into common polyethylene material, can makes polyethylene 100% degradable in natural environment. China Hainan province is supposed to put this unique plastic material into mass production.

The outcome into soil of the degrading is the same as traditional degradable material. The ferment helps to break the molecular structure of the polymer thus to achieve real biodegrading. This production is made by mixing ferment master batch into common polyethylene and achieve 100% degradable standard. Currently Hainan plastic resin enterprise and ferment technology supplier is doing market research. By the principal says, this is the unique 100% biodegradable resin in the world and already got the certification of CE. Currently British, German, Brazil, Taiwan and some other region had start to produce this material. Once the agreement is achieved, Hainan province will be produce this kind of plastic mold.

Mold knowledge training

Witmold Co.Ltd organize regular training of employees, and constantly improve the knowledge of plastic injection molds, to maximize service to customers, which is the spirit of our witmold!

Raise awareness of injection mold product management innovation of enterprises

Management Innovation injection mold products business refers to the injection mold industry in the context of innovation and control over new injection mold technology, the initiative to try new injection mold products processing environment, and then push the new changes in the quality and quantity on the injection mold. Injection mold enterprises should make management innovation, should grasp the following aspects:

First, the active pursuit of sustainable growth of enterprises injection mold, injection mold in today's rapid pace of growth sustainability has become a more important issue than the management efficiency of the injection mold companies are facing. Injection mold production process is an artificial system, its internal system can be reformed, which is the enterprise to achieve sustainable growth objective conditions.

Second, to enhance the operational capabilities of injection mold companies, and "agile management."

1. On the production side, there are in accordance with customer orders, any volume manufacturing of products and improve the ability of the service.

2. In marketing, there is value to the customer as the center, rich customer value, the production features personalized products and services portfolio.

3. In terms of organization, able to integrate internal and external business processes associated with the production and resources, through interaction and cooperation with suppliers and customers to create and play a competitive advantage resource leverage.

4. In management, change emphasizes command and control, conversion to lead, motivate, support and confidence up.

5. The mold changing modes of cooperation between enterprises, mold companies not only provide a variety of products and services only, you must also know how to put their core capabilities and technical expertise to properly combine the favorable competitive with other types of resources, to make up for their lack of and limitations.

Now the injection mold competitive market at this time. Management innovation is one of the important means of production and injection mold products business to modernize management. Mold enterprise management innovation can help companies increase economic efficiency, while driving the rapid development of the injection mold industry.